Home » Filter Cage Making Machines
The machine is specialized equipment designed for the automated production of support cages for dust collector filter bags. By precisely controlling the welding positions of longitudinal and circumferential wires, the machine enables the efficient manufacturing of filter cages in various shapes, such as round, oval, and flat. Utilizing technologies for automatic wire feeding, positioning, welding, and forming, it significantly boosts production efficiency and welding consistency while minimizing human error. Compared to traditional manual welding methods, this machine offers advantages such as strong weld joints, precise dimensions, high production speeds, and stable operation, making it well-suited for high-volume filter cage production.
Description
Machine Features and Advantages
1. Faster Cylinder Operation
The pneumatic circuit has been optimized to achieve higher cylinder response speed, significantly reducing weld detachment caused by delayed pneumatic response or slow solenoid valve operation. Large-diameter Φ30 aluminum air pipes are used for increased airflow capacity and faster air supply. Integrated valve cylinders are adopted to shorten the pneumatic circuit and improve response efficiency.
2. Improved Operability
No need to manually connect or disconnect internal air pipes during operation or maintenance. The number of air pipes is reduced through external connections, making operation simpler, cleaner, and more convenient.
3. Stepless Adjustable Mandrel (Standard)
Equipped with a standard stepless adjustable mandrel, allowing flexible adjustment of cage outer diameters. Users can produce filter cages with different rib diameters without purchasing additional molds, greatly improving production flexibility and reducing tooling costs.
4. Expanding Electrode System (Optional)
The expanding electrode system automatically compensates for electrode wear. The support ring is welded under constant tension, ensuring stable contact between the electrode and workpiece, effectively reducing weld detachment and improving welding reliability.
5. Manual Lifting Rail Bracket (Optional)
The manual lifting rail bracket provides convenient adjustment and positioning of the welding rail system, improving equipment adaptability and maintenance efficiency.
6. Solenoid Valve Heating System (Optional)
The solenoid valve heating system prevents freezing-related performance issues in cold environments. It ensures stable solenoid valve response speed and reliable equipment operation under low-temperature working conditions.
Basic Parameters (CBW-90-V2)
| Voltage | 2-phase 380V; customized |
| Transformer Design Capacity | 80KVA |
| Number of Transformers | 2 sets |
| Instantaneous power under synchronous working mode welding | 36KVA |
| Instantaneous power under time-sharing working mode welding | 18KVA |
| Number of Weldable Vertical Wires | 6, 8, 10, 12, 14, 16, 18, 20, 22, 24 |
| Distance Between Rings | Ring spacing can be set arbitrarily. |
| Filter Cage Outer Diameter | 100-200mm |
| Rail Length | 7.5m, 9m, customized |
| Air Source Pressure | 0.6~0.8MPa |
| Air Consumption | 300 L/min |
Basic Parameters (CW-90)
| Voltage | 2-phase 380V; customized |
| Transformer Design Capacity | 160KVA |
| Number of Transformers | 2 sets |
| Instantaneous power under synchronous working mode welding | 36KVA |
| Instantaneous power under time-sharing working mode welding | 18KVA |
| Number of Weldable Vertical Wires | 6, 8, 10, 12, 14, 16, 18, 20, 22, 24 |
| Distance Between Rings | Ring spacing can be set arbitrarily. |
| Filter Cage Outer Diameter | 100-200mm |
| Rail Length | 7.5m, 9m, customized |
| Air Source Pressure | 0.6~0.8MPa |
| Air Consumption | 300 L/min |