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The dust collector filter bag cage ring forming machine is specialized equipment designed for the automated production of support rings (reinforcing rings) for filter bag cages used in bag-type dust collectors. By employing processes such as automatic feeding, cutting to length, circular bending, and precision butt welding, the machine transforms steel wire into high-precision circular support rings and is widely used in filter bag cage manufacturing lines.
Description
Basic Parameters
| Voltage | 2-phase 380V; customized |
| Transformer Design Capacity | 40KVA |
| Instantaneous power when making rings | 2KVA |
| Instantaneous power when welding rings | 15KVA (4mm thickness wire) |
| Standard Ring Diameter | 70~300mm |
| Ring Diameter | 50~600mm |
| Wire Diameter | 2~5mm |
| Production Speed | 150pcs /hour (dia. 150mm) |
| Cooling Method | Natural Cooling |
| Air Source Pressure | 0.6~0.8MPa |
| Air Consumption | 250 L/min |
Machine Features and Advantages
- High Precision
The machine adopts an intelligent S-curve motion profile combined with a closed-loop ring diameter control system driven by a rotary encoder and servo motor. This ensures ring diameter accuracy with a circumference deviation of less than 0.5 mm, completely overcoming the accuracy limitations of traditional mechanical and flattening-type machines.
- High Reliability
The wire feeding system is directly driven by dual motors, eliminating gears, pulleys, and other wear-prone transmission components. This minimizes mechanical wear and ensures long-term stability and consistent welding accuracy.
- Easy Operation
Ring diameter adjustment is achieved through a handwheel with a precision scale, while all other operating parameters can be conveniently configured through the intuitive touchscreen interface.
- Fully Automatic Operation
The machine performs automatic wire feeding, ring forming, and butt welding without manual intervention, significantly improving production efficiency and reducing labor requirements.
- Wide Material Compatibility
The multifunctional welding system is suitable for automatic ring forming and butt welding of various wire materials, including low-carbon steel wire, medium-carbon steel wire, high-carbon steel wire, spring steel wire, and galvanized wire. With an optional TIG welding module, the machine can also process stainless steel and aluminum alloy wires.
- Easy Maintenance and Low Operating Cost
Universal welding electrodes are designed to accommodate different ring sizes without frequent replacement. The machine features a hydraulic-free structure and uses long-life electrodes and cutting components, reducing maintenance frequency and operating costs.
- Intelligent Control System
The advanced HMI system provides comprehensive machine control and monitoring functions. All moving components are equipped with sensors and protection mechanisms to prevent damage caused by operating errors. Real-time operation status and running codes are displayed on the touchscreen, enabling convenient commissioning, operation, troubleshooting, and maintenance.